Rapid Mixer Granulator 5 Ltr

Our Rapid Mixer Granulator (RMG) is designed for high-shear mixing and wet granulation in pharmaceutical, food, and chemical industries. Perfect for R&D labs and small batch production, this compact granulator ensures uniform granule size, quick processing, and easy operation. Made from GMP-compliant SS 316, the 5-liter RMG offers superior performance, minimal liquid requirement, and safety features for enhanced reliability. Enhance your production efficiency with JSK Engitech’s Rapid Mixer Granulator 5 Ltr, ideal for precise and consistent granulation.

Working Principle

The RMG operates based on the high-shear mixing and wet granulation process:
Dry Mixing: The dry powders are loaded into the mixing bowl, where the high-speed impeller quickly disperses and blends the ingredients uniformly.
Liquid Addition: A granulating liquid is sprayed into the powder mix to bind the particles. The liquid is typically added through a spray nozzle located within the bowl.
Granulation: The impeller continues to rotate, while the high-speed chopper helps break down any lumps and ensures even distribution of the granulation liquid, controlling the granule size and structure.
Final Granules: Once the desired granulation is achieved, the material is discharged for further processing, such as drying or tablet compression.

Key Components

Mixing Bowl: A cylindrical stainless steel bowl with a rounded bottom that ensures even mixing without dead spots.
Impeller: A multi-arm rotating blade at the bottom of the mixing bowl that efficiently mixes the powder and liquid, promoting granule formation.
Chopper: A high-speed chopper located at the side of the bowl, which cuts down lumps and controls the size of the granules during the granulation process.
Spray Nozzle: A nozzle to introduce the granulating liquid into the mix evenly and consistently.
Discharge Port: A valve or opening at the base of the bowl for easy removal of the granulated material.
Control Panel: A user-friendly interface for controlling the speed of the impeller and chopper, as well as the liquid addition.

Features & Benefits

• Compact Design: The 5-liter model is ideal for small-scale operations, pilot batches, or laboratory applications.
• High-Shear Mixing: The impeller ensures fast and thorough mixing of powders, reducing processing time.
• Efficient Granulation: Uniform granule size is achieved due to the combined action of the impeller and chopper, which enhances the quality of the final product.
• Low Granulating Liquid Requirement: Requires minimal liquid for granulation, reducing the need for extensive drying.
• GMP-Compliant Construction: Made with stainless steel SS 316 to meet the hygienic and safety standards required for pharmaceutical and food industries.
• Easy Operation: The machine is equipped with a modern control panel, allowing precise control over speed and granulation parameters.
• Quick Discharge: Easy-to-use discharge system ensures minimal product loss and efficient removal of granulated material.
• Safety: Integrated safety features like overload protection and emergency stop buttons enhance operator protection.

Applications

The 5-liter RMG model is versatile and can be used for various applications, including:

• Pharmaceuticals: Used in tablet production processes to mix powders and create granules for compression.
• Nutraceuticals: For mixing and granulating powder formulations for vitamins, supplements, and other nutraceutical products.
• Food Industry: Suitable for granulating food additives, flavorings, and other powdered food ingredients.
• Chemicals: Ideal for producing granules in chemical and agrochemical applications.
• Cosmetics: For blending and granulating powders used in cosmetic products like face powders and compacts.

Advantages of the RMG – 5 Ltr Model

• Efficient Small-Scale Production: Ideal for research and development (R&D) or small batch production, allowing precise control over the mixing and granulation process.
• Quick Processing Time: High-speed impellers and choppers ensure rapid processing, leading to increased productivity.
• Consistent Granule Quality: Uniform mixing and granulation lead to consistent particle size distribution, improving the quality of the final product.
• Minimal Maintenance: The machine is designed for durability with minimal wear and tear, reducing maintenance requirements.