Lab Scale Colloid Mill

Approx Price:

₹95,000.00

Hopper Capacity: 3 Ltr.
Output: 10 to 150 Liters/hr. Micron – 5 to 10
Motor: 1 H.P., 2850 R.P.M., 440 Volts, 50 Cycles, 3 Phase,AC
Dimensions: 950 x 350 x 710 mm.
Floor Space: 400 mm x 510 mm
Net Weight: 40 kg
Gross Weight: 68 kg. Approx.

TECHNICAL SPECIFICATIONS
Parameter	Specification
Capacity	5 to 30 liters per hour (depending on material)
Rotor Speed	2800 to 3000 RPM
Particle Size Reduction	5 to 10 microns
Material of Construction	SS304/SS316 (Contact Parts)
Power Supply	220V/380V, 50Hz/60Hz, Single or Three-Phase
Motor Power	0.75 kW to 1.5 kW
Gap Adjustment	Manual adjustment for rotor-stator clearance
Weight	Approx. 50-70 kg (depending on configuration)
Cooling Jacket	Optional for temperature control
Finish	Mirror or matte finish as required

SPECIAL FEATURES

Scalability: Mimics production-scale machines, ensuring easy scale-up of formulations.
Adjustable Clearance: Fine-tuning of rotor-stator gap for precise control over particle size.
High Performance: Capable of achieving fine emulsification, dispersion, and size reduction.
User-Friendly Design: Easy assembly and disassembly for cleaning and maintenance.
Temperature Control (Optional): Jacketed chambers to handle heat-sensitive products.
Variable Speed Option: Allows customization of rotor speed to suit specific product requirements.
Compact Footprint: Space-saving design suitable for laboratory setups.
Low Noise & Vibration: Designed for smooth and quiet operation.
Customizable Rotors & Stators: Different designs and materials (e.g., ceramic, hard alloys) available for diverse applications.

CONSTRUCTION

Body: Made of heavy-duty stainless steel (SS304/SS316). Non-contact parts are SS304 or coated for corrosion resistance.
Rotor and Stator: High-precision rotor-stator system with adjustable clearance. Made from hardened steel or SS316, ensuring durability and consistent performance.
Motor: High-efficiency motor with optional flameproof design for hazardous environments.
Hopper: Stainless steel funnel-shaped hopper for uniform feeding of material.
Base: Rigid stainless steel structure with anti-vibration mounts.
Sealing: Equipped with mechanical seals to prevent leakage and ensure contamination-free operation.
Cooling Jacket (Optional): Double-walled construction with inlet/outlet ports for circulating coolant.

OPERATION

Material Feeding: The material is introduced into the hopper and guided into the rotor-stator assembly by gravity or force-feeding.
Size Reduction Process: The high-speed rotor spins within the stationary stator, creating intense shear forces. The material undergoes shearing, grinding, and mixing, resulting in fine particle size and uniform dispersion/emulsion.
Gap Adjustment: The rotor-stator gap is adjustable during operation, allowing precise control over particle size.
Discharge: The processed material is discharged continuously from the outlet for collection.
Temperature Management (Optional): For temperature-sensitive materials, the jacketed chamber allows coolant circulation to maintain the desired temperature.
Cleaning: After use, the machine can be disassembled for thorough cleaning. CIP/SIP systems are available for easier maintenance in critical applications.