Double Rotary Tablet Press

Approx Price:

₹1,550,000.00

Upper Punch Entry Main: 1.5 to 8mm
Hopper Capacity: 15 Litres
Overall Dimensions Close Guard(cm): 112 W x 120 L x 179 H
Overall Dimension Open Guard(cm): 189 W x 205 L x 206 H
Case Dimensions(cm): 132 W x 153 L x 210 H
Net Weight (kg): 1400 Kg.
Gross Weight(kg): 1800 Kg

TECHNICAL SPECIFICATIONS
Model	JSKTP – 27 – D	JSKTP – 27 – B	JSKTP – 35 -B	JSKTP – 45 -BB
Type of Tooling	“D”	“B”	“B”	“BB”
No. of Stations	27	27	35	45
Tablets Output /hour* (Max.)	129600	129600	168000	216000
Operating Pressure Max. (Ton)	10	6.5	6.5	6.5
Tablet Diameter Max. (mm)	25	16	16	11.5
Depth of Fill Max. (mm)	20.5	17.5	17.5	17.5
Upper Punch Penetration (mm)	1.5 – 8	1.5 – 8	1.5 – 8	1.5 – 8
Total Ele. Power (hp)	5 HP
Electric Power Supply	3 Phase, 1440 RPM, 415 V., 50 Hz. OR As Per the requirement of Customer
Turret RPM Max.	40
Tablet Press Dimension (mm) (Approx.)	1000 x 1040 x 1790
Net Weight (kgs) (Approx.))	1143

Salient Features of Double-Sided Rotary Tablet Press: Machine Design

Double Rotary Tablet Press: Efficient design for high-speed tablet production, ideal for large-scale manufacturing.
Compact Square Design: Adheres to cGMP (current Good Manufacturing Practice) standards for pharmaceutical production.
High-Quality SS 316L Contact Parts: All product-contact components are made from SS 316L stainless steel, ensuring durability, hygiene, and corrosion resistance.
High-Speed Operation: Achieves speeds of up to 40 RPM for optimized productivity.
360° Operational Access: Provides full access around the machine, making cleaning, maintenance, and operation highly convenient.
External Control of Tablet Parameters: Enables operators to adjust all tablet settings without accessing the tableting zone, enhancing safety and efficiency.
Plug-and-Play Design: Streamlined installation and startup, reducing downtime and improving operational efficiency.
Bi-Layer Tablet Capability: Supports bi-layer tablet production for advanced pharmaceutical formulations.
High-Capacity Compression Rollers: Equipped with double-sided main compression rollers with a capacity of 100 kN, ensuring precise and consistent tablet compression.
3-Step Gearbox for Enhanced Torque: Designed for superior torque delivery, enabling seamless operation even during high-load conditions.
Double Hopper System: Features dual hoppers with a combined capacity of 14 liters, ensuring efficient material feeding and minimal downtime.
Gravity Feeding System: Provides a reliable feeding mechanism for smooth and consistent material flow into the dies.
Adjustable Upper Punch Penetration: Allows up to 8mm penetration for precise tablet thickness and weight control.
AC Variable Frequency Drive: Offers RPM control for turret speed adjustment, paired with an electromagnetic clutch for smooth starts and efficient operation.
Durable Turret Design: Manufactured from special-grade SGI cast iron with electroless nickel plating, ensuring enhanced durability, corrosion resistance, and extended lifespan.
Integrated Lubrication System: Includes lubrication ports for the upper punch head, barrel, and gearbox to ensure smooth operation and reduce wear.
Electromagnetic Clutch System: Enhances turret operation, reducing motor and gearbox wear while ensuring smoother starts.
Four-Sided Upper Guard with Safety Interlocks: Provides full coverage with built-in safety interlocks to protect operators and ensure compliance with safety standards.
Powerful Turret Drive Motor: 7.5 HP Motor for D tooling. 5 HP Motor for B tooling, ensuring reliable performance across various tablet sizes.
Advanced Tablet Parameter Control: Adjustments for fill depth, tablet thickness, and compaction pressure for precise tablet manufacturing.
Lower Pressure Roller: Enhances tablet compression consistency and durability.
Manual Lubrication System: Simplified lubrication system for ease of maintenance and operation.
Durable SS 304 Lower Guard: Polished stainless steel lower guard provides strength, hygiene, and corrosion resistance.

Electric Instruments and Operating Features

Front-Facing Electric Panel:
Conveniently located on the front side of the lower cabinet for easy access and operation.
User-Friendly Operating System:
Intuitive front-side controls for seamless machine operation.
Tablet Counter:
Integrated counter for accurate tablet production tracking.
Ampere Counter:
Monitors power usage for efficient operation.
Alarm and Status Indicators:
Equipped with indication lamps to acknowledge alarms and provide real-time machine status.

Optional Accessories for Enhanced Functionality

High-Speed Data Transfer PLC:
Ensures smooth operation with advanced control and monitoring. Paired with a 7-inch Touchscreen HMI for intuitive operation.
Force Feeding System:
Improves powder feeding efficiency, ideal for challenging formulations.
Bi-Layer Attachment:
Enables the production of bi-layer tablets for advanced pharmaceutical applications.
Auto Lubrication System:
Automated lubrication for improved efficiency and reduced maintenance downtime.