Ampoule Filling Machine R&D Lab Model

Approx Price:

275,000.00

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    Production Output: Up to 25 ampules/minute
    Ampoule Size: 1ml to 30ml
    Filling Accuracy: ± 1%
    Require Gas for Sealing: LPG & Oxygen (O₂)
    Power Specification: 0.5 H. P.
    Electrical Characteristics: 230 Volts, Single Phase, 50 Hertz
    Contact Parts: Stainless Steel 316L.
    Non-Contact Parts: Stainless Steel 304

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        Technical Specification of Ampoule Filling Machine

        Model JSKAFS-30
        Production Output Up to 25 ampules/minute
        Ampoule Size 1ml to 30ml
        Filling Accuracy ± 1%
        Require Gas for Sealing LPG & Oxygen (O₂)
        Nitrogen Flushing Pre & Post Nitrogen Flushing Available
        Power Specification 0.5 H. P.
        Electrical Characteristics 230 Volts, Single Phase, 50 Hertz
        Contact Parts Made from Stainless Steel 316L.
        Non-Contact Parts Made from Stainless Steel 304
        Overall Dimension 915mm (L) x 610mm (W) x 965mm (H) approx.
        Net Weight 150 Kgs. approx.
        Gross Weight 225 Kgs. approx.

        The Lab Model Ampoule Filling Machine is an innovative solution for pilot-scale R&D batches, catering to the filling range of 1ml-30ml ampoules. Designed to meet the stringent requirements of modern pharmaceutical and biotechnology industries, this machine integrates both filling and sealing units on a single platform. Its compact design, adherence to cGMP norms, and use of high-quality materials like Stainless Steel 316L or FDA-approved components make it the preferred choice for research and development applications.

        The machine is available with multiple filling options, including a mechanical filling syringe, stepper/servo motor-driven valveless pistons, and a peristaltic pump-based system. Regardless of the filling mechanism, all models utilize a reliable combination of oxygen and combustible gas for the sealing process, ensuring consistency and precision in every batch.

        Salient Features of Ampoule Filling Machine R&D Model

        • Filling Range: Accommodates ampoules from 1ml to 30ml, making it versatile for various applications.
        • Compact Design: Combines filling and sealing units on a single platform, optimizing workspace utilization.
        • Material Compliance: Contact areas are made from Stainless Steel 316L or FDA-approved materials, ensuring product safety and hygiene.
        • Filling Options:
          1. Mechanical filling syringe for standard applications.
          2. Stepper/servo motor-driven valveless pistons for precise control.
          3. Peristaltic pump system for sensitive and contamination-free operations.
        • Sealing Mechanism: Uniform sealing with a combination of oxygen and combustible gas.
        • Ease of Use: User-friendly interface and easy-to-clean design.
        • Compliance: Built to meet cGMP standards, ensuring regulatory adherence.
        • Customizable: Configurable filling options to meet specific R&D requirements.

        Working Principle of Ampoule Filling Machine Lab Model

        The Lab Model Ampoule Filling Machine operates in a systematic manner to ensure precision and reliability:

        • Ampoule Feeding: Ampoules are loaded onto the machine’s infeed system, either manually or automatically.
        • Filling Process: Based on the selected configuration, the machine employs one of the following mechanisms:
          1. A mechanical syringe draws and dispenses liquid into the ampoules.
          2. Stepper/servo motor-driven pistons provide accurate and adjustable filling volumes without requiring valves.
          3. A peristaltic pump ensures a contamination-free transfer of liquids, ideal for sensitive products.
        • Sealing Operation: After filling, the ampoules are subjected to a flame-sealing process using a precise combination of oxygen and combustible gas. This creates a secure and airtight seal.
        • Output: The sealed ampoules are discharged, ready for inspection or further processing.

        Application

        • The Lab Model Ampoule Filling Machine is widely used across various industries and applications, including:
        • Pharmaceutical Industry: Filling and sealing of injectable drugs for pilot-scale studies. R&D testing for new formulations.
        • Biotechnology: Handling biologics and sensitive compounds with precision and care.
        • Chemical Industry: Packaging of chemical solutions and reagents.
        • Veterinary Medicine: Filling veterinary-grade ampoules for clinical trials.
        • Cosmetics Industry: Sealing small ampoules of serums or specialized cosmetic formulations.

        The machine’s adaptability, precision, and compliance with industry standards make it an indispensable tool for small-scale production and research environments.

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