Technical Specification of Ampoule Filling Machine
|
Model |
JSKAFS-30 |
Production Output |
Up to 25 ampules/minute |
Ampoule Size |
1ml to 30ml |
Filling Accuracy |
± 1% |
Require Gas for Sealing |
LPG & Oxygen (O₂) |
Nitrogen Flushing |
Pre & Post Nitrogen Flushing Available |
Power Specification |
0.5 H. P. |
Electrical Characteristics |
230 Volts, Single Phase, 50 Hertz |
Contact Parts |
Made from Stainless Steel 316L. |
Non-Contact Parts |
Made from Stainless Steel 304 |
Overall Dimension |
915mm (L) x 610mm (W) x 965mm (H) approx. |
Net Weight |
150 Kgs. approx. |
Gross Weight |
225 Kgs. approx. |
The Lab Model Ampoule Filling Machine is an innovative solution for pilot-scale R&D batches, catering to the filling range of 1ml-30ml ampoules. Designed to meet the stringent requirements of modern pharmaceutical and biotechnology industries, this machine integrates both filling and sealing units on a single platform. Its compact design, adherence to cGMP norms, and use of high-quality materials like Stainless Steel 316L or FDA-approved components make it the preferred choice for research and development applications.
The machine is available with multiple filling options, including a mechanical filling syringe, stepper/servo motor-driven valveless pistons, and a peristaltic pump-based system. Regardless of the filling mechanism, all models utilize a reliable combination of oxygen and combustible gas for the sealing process, ensuring consistency and precision in every batch.
Salient Features of Ampoule Filling Machine R&D Model
- Filling Range: Accommodates ampoules from 1ml to 30ml, making it versatile for various applications.
- Compact Design: Combines filling and sealing units on a single platform, optimizing workspace utilization.
- Material Compliance: Contact areas are made from Stainless Steel 316L or FDA-approved materials, ensuring product safety and hygiene.
- Filling Options:
- Mechanical filling syringe for standard applications.
- Stepper/servo motor-driven valveless pistons for precise control.
- Peristaltic pump system for sensitive and contamination-free operations.
- Sealing Mechanism: Uniform sealing with a combination of oxygen and combustible gas.
- Ease of Use: User-friendly interface and easy-to-clean design.
- Compliance: Built to meet cGMP standards, ensuring regulatory adherence.
- Customizable: Configurable filling options to meet specific R&D requirements.
Working Principle of Ampoule Filling Machine Lab Model
The Lab Model Ampoule Filling Machine operates in a systematic manner to ensure precision and reliability:
- Ampoule Feeding: Ampoules are loaded onto the machine’s infeed system, either manually or automatically.
- Filling Process: Based on the selected configuration, the machine employs one of the following mechanisms:
- A mechanical syringe draws and dispenses liquid into the ampoules.
- Stepper/servo motor-driven pistons provide accurate and adjustable filling volumes without requiring valves.
- A peristaltic pump ensures a contamination-free transfer of liquids, ideal for sensitive products.
- Sealing Operation: After filling, the ampoules are subjected to a flame-sealing process using a precise combination of oxygen and combustible gas. This creates a secure and airtight seal.
- Output: The sealed ampoules are discharged, ready for inspection or further processing.
Application
- The Lab Model Ampoule Filling Machine is widely used across various industries and applications, including:
- Pharmaceutical Industry: Filling and sealing of injectable drugs for pilot-scale studies. R&D testing for new formulations.
- Biotechnology: Handling biologics and sensitive compounds with precision and care.
- Chemical Industry: Packaging of chemical solutions and reagents.
- Veterinary Medicine: Filling veterinary-grade ampoules for clinical trials.
- Cosmetics Industry: Sealing small ampoules of serums or specialized cosmetic formulations.
The machine’s adaptability, precision, and compliance with industry standards make it an indispensable tool for small-scale production and research environments.